Sweater technology trends: craftsmanship and platemaking "combined into one"
Sweater technology trends: craftsmanship and platemaking "combined into
one"
The woolen industry is a traditional industry. In the early period of reform and opening up, the woolen industry as a labor-intensive industry solved the problem of surplus labor employment in many places, created wealth for the localities, and promoted the rapid development of the economy. Development, the impact of the international financial environment, and the increase in inflationary personal consumption, the sweater industry has gradually become burdened because it has carried too much pressure, and it is difficult to achieve the glory of the past. Known as the sunset industry. With the rapid development of domestic technology in recent years, many enterprises have introduced new computerized automatic flat knitting machines, which has solved the labor shortage problem that more and more enterprises cannot handle. The effect is obvious to all, and this sunset industry is renewed. Style.
The popularization of computerized flat knitting machines and computerized inlay flat knitting machines is an advancement of technology, which has solved the problems that need to be solved urgently for woolen enterprises and has driven economic benefits. But after so many years of exploration and development, while we feel that technology has brought us progress, people in the industry are also constantly summing up the shortcomings of the current model, and what better technology can complement the current model to be more perfect. This is a problem that we urgently need to solve at this stage.It is able to knit the basic knitting organizations (full needle,single side etc), multicolour random jacquard weave, applique(intarsia), twist knitting, pointelle and other weft knitting organizations.
Analysis of the communication methods and existing problems between the master craftsman and the computer flat knitting machine department
For most sweater companies now, after the craftsman writes the craft, they usually send or receive the wool and the craft operation paper to the computer department to the computer inlay machine supervisor, and the computer flat knitting machine supervisor goes down. Send to the platemaker to make the plate, and then follow up the progress.
There will be problems mainly in the following aspects
1. Incorrect input of craft paper
There are two main reasons for making craft paper prone to errors:
1. The calculation error of the technologist is mainly caused by the fact that the lacing of the lace is not correct after the pit strip is received, the calculation error of the technologist, the handwriting process is sometimes written as the reduced needle and the added needle, and the operation software selects the wrong motion instruction when writing the process.
2. The platemaker entered the craft paper into the platemaking software incorrectly. Because many platemakers do not have loom experience, when in the process, the clamping edge and the collar edge simultaneously perform needle closing or adding needle movements, and when the collar edge is divided into several sections, usually the craft paper will be expressed as: the first few times of clamping and other rotations Drop the collar. How many times does the collar take different actions.
2. Wrong color input
When making a double-color shirt, if there are many double-color shirts in one cycle, or if all the items are not recycled. In this case, the platemaker has a headache. Often, after entering the special color number and checking it several times, it will still be a business trip, because there are too many dazzling eyes.
3. Wrong drawing
After the traditional craftsman writes the craft, the computer-mechanical version master makes the computer program, because the computer-mechanical version master has no technical experience, usually the clip position and the collar position will twist as long as the rope is twisted, and the pick will be picked if there is enough roar, without considering sewing. After the effect. I picked the roar to the side. In some cases, there is no need to twist the rope. For example, after twisting the rope, the flower is turned 1 turn, but the twist is not good-looking. Traditionally, one item is made to see the effect, and no one can do it again.
4. There are many models, and the plate-making software is complicated
The development of computerized flat knitting machines at this stage mainly includes imported machines and domestic machines, imported machines are divided into STOLL and SHIMA.
SEIKI and so on, the domestic machine is the brand fengfan and so on. Each type of computerized flat knitting machine has its own set of plate-making software because of its different control system and its own design starting point. Just like the charger sockets of our mobile phones of various brands, there is no one unified one. I learned this. If you can’t do that, the craftsman will write the craft, and the craft paper you write, you can use any machine to make a plate, but the plate maker will make a plate, it does not mean that you can make a plate on all machines. You must operate the machine you are suitable for. .
5. Picture color processing, pattern distortion
We all know that in order to make the effect vivid, a picture is usually processed with gradient colors of many colors, but the computer flat knitting machine is too complicated to be woven because of the limitations of the machine's yarn nozzle. You need to deal with proper weaving before you can operate on the machine. The general computer plate making software does not have the accompanying color processing. Even if you use other software that is not a professional color processing image, the processing is very laborious. It takes a long time to say, and often loses the original thinking. The required design effect, plus the general image processing software is not professionally used in the woolen industry, does not take into account the particularity of the tightness of the sweater tissue, the processed pictures often deform on the clothes, the original round or It will turn into an ellipse, and the platemaker needs to come out and make adjustments based on experience later.
The woolen industry is a traditional industry. In the early period of reform and opening up, the woolen industry as a labor-intensive industry solved the problem of surplus labor employment in many places, created wealth for the localities, and promoted the rapid development of the economy. Development, the impact of the international financial environment, and the increase in inflationary personal consumption, the sweater industry has gradually become burdened because it has carried too much pressure, and it is difficult to achieve the glory of the past. Known as the sunset industry. With the rapid development of domestic technology in recent years, many enterprises have introduced new computerized automatic flat knitting machines, which has solved the labor shortage problem that more and more enterprises cannot handle. The effect is obvious to all, and this sunset industry is renewed. Style.
The popularization of computerized flat knitting machines and computerized inlay flat knitting machines is an advancement of technology, which has solved the problems that need to be solved urgently for woolen enterprises and has driven economic benefits. But after so many years of exploration and development, while we feel that technology has brought us progress, people in the industry are also constantly summing up the shortcomings of the current model, and what better technology can complement the current model to be more perfect. This is a problem that we urgently need to solve at this stage.It is able to knit the basic knitting organizations (full needle,single side etc), multicolour random jacquard weave, applique(intarsia), twist knitting, pointelle and other weft knitting organizations.
Analysis of the communication methods and existing problems between the master craftsman and the computer flat knitting machine department
For most sweater companies now, after the craftsman writes the craft, they usually send or receive the wool and the craft operation paper to the computer department to the computer inlay machine supervisor, and the computer flat knitting machine supervisor goes down. Send to the platemaker to make the plate, and then follow up the progress.
There will be problems mainly in the following aspects
1. Incorrect input of craft paper
There are two main reasons for making craft paper prone to errors:
1. The calculation error of the technologist is mainly caused by the fact that the lacing of the lace is not correct after the pit strip is received, the calculation error of the technologist, the handwriting process is sometimes written as the reduced needle and the added needle, and the operation software selects the wrong motion instruction when writing the process.
2. The platemaker entered the craft paper into the platemaking software incorrectly. Because many platemakers do not have loom experience, when in the process, the clamping edge and the collar edge simultaneously perform needle closing or adding needle movements, and when the collar edge is divided into several sections, usually the craft paper will be expressed as: the first few times of clamping and other rotations Drop the collar. How many times does the collar take different actions.
2. Wrong color input
When making a double-color shirt, if there are many double-color shirts in one cycle, or if all the items are not recycled. In this case, the platemaker has a headache. Often, after entering the special color number and checking it several times, it will still be a business trip, because there are too many dazzling eyes.
3. Wrong drawing
After the traditional craftsman writes the craft, the computer-mechanical version master makes the computer program, because the computer-mechanical version master has no technical experience, usually the clip position and the collar position will twist as long as the rope is twisted, and the pick will be picked if there is enough roar, without considering sewing. After the effect. I picked the roar to the side. In some cases, there is no need to twist the rope. For example, after twisting the rope, the flower is turned 1 turn, but the twist is not good-looking. Traditionally, one item is made to see the effect, and no one can do it again.
4. There are many models, and the plate-making software is complicated
The development of computerized flat knitting machines at this stage mainly includes imported machines and domestic machines, imported machines are divided into STOLL and SHIMA.
SEIKI and so on, the domestic machine is the brand fengfan and so on. Each type of computerized flat knitting machine has its own set of plate-making software because of its different control system and its own design starting point. Just like the charger sockets of our mobile phones of various brands, there is no one unified one. I learned this. If you can’t do that, the craftsman will write the craft, and the craft paper you write, you can use any machine to make a plate, but the plate maker will make a plate, it does not mean that you can make a plate on all machines. You must operate the machine you are suitable for. .
5. Picture color processing, pattern distortion
We all know that in order to make the effect vivid, a picture is usually processed with gradient colors of many colors, but the computer flat knitting machine is too complicated to be woven because of the limitations of the machine's yarn nozzle. You need to deal with proper weaving before you can operate on the machine. The general computer plate making software does not have the accompanying color processing. Even if you use other software that is not a professional color processing image, the processing is very laborious. It takes a long time to say, and often loses the original thinking. The required design effect, plus the general image processing software is not professionally used in the woolen industry, does not take into account the particularity of the tightness of the sweater tissue, the processed pictures often deform on the clothes, the original round or It will turn into an ellipse, and the platemaker needs to come out and make adjustments based on experience later.
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