How to maintain the computerized flat knitting machine?
How to maintain the computerized flat knitting machine?
With the development trend of wool knitwear manufacturing industry, computerized flat knitting machines will gradually seize the vast majority of flat knitting machine sales markets. According to the usual maintenance and maintenance work, not only can ensure that the equipment is normally produced, but also increase the service life of the equipment.
In the usual maintenance and maintenance, the following special tools are prepared in advance: air gun (subject to water vapor separation equipment), industrial vacuum cleaner, special type cloth pressing knife, allen wrench, 3.3cm (1 inch) and 13.2cm (4 inch) soft bristle brush, oil content soft bristle brush, woven cotton cloth with strong oil absorption and solubility (knitted fabric pieces are strictly prohibited), lubricating grease and commercial flat knitting machine grease (winter type and summer type), needle-nosed pliers, etc. . In order to ensure that the automatic sweater knitting machine is in a good working attitude, it must be cleaned and oiled on time, and the top-down, inside-out method is used in the removal work. This machine adopts alosed U type compound needle and this special compound needle uses active releasing principle to carry out reliable holding and coil silppage for yarn. Daily maintenance should be carried out with the machine turned off, weekly maintenance and monthly maintenance should be carried out with the power turned off; all screws should be tightened as much as possible, and the dismantled parts must be reset; the grease and grease of the flat machine For flammable oil, be careful. In the usual production and manufacturing, the actual operation staff of the equipment should often scrub the clean display, the front and rear left and right sealing covers, the front partition, and clean the overpass and the protective cover of the power generator when the automatic knitting machine is terminated. In addition, the actual operation staff of the equipment must ensure that The overall cleaning of the housing is neat.
1. Wireless antenna creel
Use a 13.2cm soft brush and a vacuum cleaner to brush and suck the dust on the wireless antenna table, wireless antenna support frame and alarm light, to clean and clean, you need to use pure cotton cloth with dewaxing agent to clean the upper side of the wireless antenna support frame Cotton yarn support force disc; apply 13.2cm soft bristle brush and vacuum cleaner to suck the dust and yarn on the yarn table while brushing, and then clean and clean with pure cotton cloth.
2. Yarn guide rod
Use cotton cloth to scrub and clean the waste in the middle of the yarn guide rod, then move the yarn feeder to the middle, and clean it with pure cotton cloth; apply a soft brush with oil content to add the appropriate amount of grease to the yarn guide rod Then, apply pure cotton cloth to remove the grease, until a thin layer of grease film has been kept on the surface of the yarn guide rod.
3. Needle bed and foundation sinker bed
Push down the power generator and yarn feeder to the edge, use the special pressure cloth knife to push all the knitting needles in the front needle bed down to the highest peak, use the air gun and vacuum cleaner to blow and suck, and remove the needle bed and foundation sinker bed. Reset all knitting needles, as well as the rear needle bed and foundation sinker bed. After repeating this for 2 times, clean the front, back, left, right and left needle beds and foundation sinker bed with a clean cotton cloth; pay attention to check whether the various needles are all in place before restarting the device, otherwise the needle selector will be damaged; application The oil-bearing soft bristle brush incorporates appropriate grease.
4. Yarn clamping system software
Use an air gun and a vacuum cleaner to clean the scissors iron clips, and further clear them manually after starting.
5. Power generator
First add pure cotton cloth to clean the front, back, left and right covers of the power generator and cross the overpass. To use an air gun, vacuum cleaner, and auxiliary tools to manually clean the cotton wool around the electrode and the soft brush, you should be careful with your fingers to prevent accidents.
6. Yarn feeder and side support equipment
Pay attention to cleaning the yarn and wax marks on the yarn feeder and side support equipment
7. Human body dripping system software
Drive the gasoline pump handle multiple times to ensure that the oil in the gasoline pump is in full supply from beginning to end.
8. Software for hand-knitting system
Use a hexagonal wrench to open the overpass cover, use a vacuum cleaner to clean the color-changing motor shaft and the permanent magnet, and use a flat machine oil to moisturize each change pattern, and finally reset the overpass cover. Take out the protective covers on the front, back, left, and right of the power generator, use a vacuum cleaner to remove the dust in the front, back, left, and right mountain plates, and finally reset the cover. Pay attention that the electrode wire must be put into the groove to prevent the cover from being crushed. The reverse power generator cleaning is the same as above.
9. Power generator slide
Firstly, use pure cotton cloth to remove the residual vegetable grease and yarn scraps on the slide of the power generator. Use a soft brush with oil content to introduce appropriate grease to the slide of the power generator.
10. Drive system software
Use an air gun and a vacuum cleaner to point to the armored battle wheel slot, the main drive belt and the wheel base while blowing and sucking, and then clean it with pure cotton cloth.
11. Stretching system software
11.1 Low Pillar
Use needle-nose pliers to remove the waste yarn. It is strictly prohibited to use scissors or hooks to prevent damage to the roller. In addition, the application of talc powder cooperates with each other to ensure the cleaning and dryness of Pirola.
11.2 Steel Roller
Use a 6mm Allen wrench to open the fixed screw of the needle plate, use a special type needle plate wrench to open the needle plate, take out the collision sensor switch carefully, and remove the needle plate. Check and clear the coiled wire knot on the steel roller, remove it and clean and reset it (this is the monthly maintenance).
11.3 Main Roller
Open the main cloth, use needle-nose pliers to remove the waste yarn, and use a soft brush with oil content to introduce a small amount of special oil into the gear transmission part to make it moist.
11.4 Starting version
Remove the waste yarn from the bottom plate, eliminate the neat and clean oil-containing soft brush, and introduce a small amount of special oil into the bottom gear drive to moisten it.
12. Household appliance box
After opening the household appliance cover with a 5mm hex wrench, use a vacuum cleaner to remove the dust and yarn from the cable board. In addition, clean the filter and finally reset the household appliance cover; press and hold the side household appliance cover Button to open the cover of the side household appliance, use a vacuum cleaner to remove the dust and yarn from the cable board, and clean the filter, and finally reset the cover of the side household appliance.
13. Traverse equipment
Use a 3.3cm soft bristle brush dipped in lubricating grease to spread on the screw nut of the transmission system.
With the development trend of wool knitwear manufacturing industry, computerized flat knitting machines will gradually seize the vast majority of flat knitting machine sales markets. According to the usual maintenance and maintenance work, not only can ensure that the equipment is normally produced, but also increase the service life of the equipment.
In the usual maintenance and maintenance, the following special tools are prepared in advance: air gun (subject to water vapor separation equipment), industrial vacuum cleaner, special type cloth pressing knife, allen wrench, 3.3cm (1 inch) and 13.2cm (4 inch) soft bristle brush, oil content soft bristle brush, woven cotton cloth with strong oil absorption and solubility (knitted fabric pieces are strictly prohibited), lubricating grease and commercial flat knitting machine grease (winter type and summer type), needle-nosed pliers, etc. . In order to ensure that the automatic sweater knitting machine is in a good working attitude, it must be cleaned and oiled on time, and the top-down, inside-out method is used in the removal work. This machine adopts alosed U type compound needle and this special compound needle uses active releasing principle to carry out reliable holding and coil silppage for yarn. Daily maintenance should be carried out with the machine turned off, weekly maintenance and monthly maintenance should be carried out with the power turned off; all screws should be tightened as much as possible, and the dismantled parts must be reset; the grease and grease of the flat machine For flammable oil, be careful. In the usual production and manufacturing, the actual operation staff of the equipment should often scrub the clean display, the front and rear left and right sealing covers, the front partition, and clean the overpass and the protective cover of the power generator when the automatic knitting machine is terminated. In addition, the actual operation staff of the equipment must ensure that The overall cleaning of the housing is neat.
1. Wireless antenna creel
Use a 13.2cm soft brush and a vacuum cleaner to brush and suck the dust on the wireless antenna table, wireless antenna support frame and alarm light, to clean and clean, you need to use pure cotton cloth with dewaxing agent to clean the upper side of the wireless antenna support frame Cotton yarn support force disc; apply 13.2cm soft bristle brush and vacuum cleaner to suck the dust and yarn on the yarn table while brushing, and then clean and clean with pure cotton cloth.
2. Yarn guide rod
Use cotton cloth to scrub and clean the waste in the middle of the yarn guide rod, then move the yarn feeder to the middle, and clean it with pure cotton cloth; apply a soft brush with oil content to add the appropriate amount of grease to the yarn guide rod Then, apply pure cotton cloth to remove the grease, until a thin layer of grease film has been kept on the surface of the yarn guide rod.
3. Needle bed and foundation sinker bed
Push down the power generator and yarn feeder to the edge, use the special pressure cloth knife to push all the knitting needles in the front needle bed down to the highest peak, use the air gun and vacuum cleaner to blow and suck, and remove the needle bed and foundation sinker bed. Reset all knitting needles, as well as the rear needle bed and foundation sinker bed. After repeating this for 2 times, clean the front, back, left, right and left needle beds and foundation sinker bed with a clean cotton cloth; pay attention to check whether the various needles are all in place before restarting the device, otherwise the needle selector will be damaged; application The oil-bearing soft bristle brush incorporates appropriate grease.
4. Yarn clamping system software
Use an air gun and a vacuum cleaner to clean the scissors iron clips, and further clear them manually after starting.
5. Power generator
First add pure cotton cloth to clean the front, back, left and right covers of the power generator and cross the overpass. To use an air gun, vacuum cleaner, and auxiliary tools to manually clean the cotton wool around the electrode and the soft brush, you should be careful with your fingers to prevent accidents.
6. Yarn feeder and side support equipment
Pay attention to cleaning the yarn and wax marks on the yarn feeder and side support equipment
7. Human body dripping system software
Drive the gasoline pump handle multiple times to ensure that the oil in the gasoline pump is in full supply from beginning to end.
8. Software for hand-knitting system
Use a hexagonal wrench to open the overpass cover, use a vacuum cleaner to clean the color-changing motor shaft and the permanent magnet, and use a flat machine oil to moisturize each change pattern, and finally reset the overpass cover. Take out the protective covers on the front, back, left, and right of the power generator, use a vacuum cleaner to remove the dust in the front, back, left, and right mountain plates, and finally reset the cover. Pay attention that the electrode wire must be put into the groove to prevent the cover from being crushed. The reverse power generator cleaning is the same as above.
9. Power generator slide
Firstly, use pure cotton cloth to remove the residual vegetable grease and yarn scraps on the slide of the power generator. Use a soft brush with oil content to introduce appropriate grease to the slide of the power generator.
10. Drive system software
Use an air gun and a vacuum cleaner to point to the armored battle wheel slot, the main drive belt and the wheel base while blowing and sucking, and then clean it with pure cotton cloth.
11. Stretching system software
11.1 Low Pillar
Use needle-nose pliers to remove the waste yarn. It is strictly prohibited to use scissors or hooks to prevent damage to the roller. In addition, the application of talc powder cooperates with each other to ensure the cleaning and dryness of Pirola.
11.2 Steel Roller
Use a 6mm Allen wrench to open the fixed screw of the needle plate, use a special type needle plate wrench to open the needle plate, take out the collision sensor switch carefully, and remove the needle plate. Check and clear the coiled wire knot on the steel roller, remove it and clean and reset it (this is the monthly maintenance).
11.3 Main Roller
Open the main cloth, use needle-nose pliers to remove the waste yarn, and use a soft brush with oil content to introduce a small amount of special oil into the gear transmission part to make it moist.
11.4 Starting version
Remove the waste yarn from the bottom plate, eliminate the neat and clean oil-containing soft brush, and introduce a small amount of special oil into the bottom gear drive to moisten it.
12. Household appliance box
After opening the household appliance cover with a 5mm hex wrench, use a vacuum cleaner to remove the dust and yarn from the cable board. In addition, clean the filter and finally reset the household appliance cover; press and hold the side household appliance cover Button to open the cover of the side household appliance, use a vacuum cleaner to remove the dust and yarn from the cable board, and clean the filter, and finally reset the cover of the side household appliance.
13. Traverse equipment
Use a 3.3cm soft bristle brush dipped in lubricating grease to spread on the screw nut of the transmission system.
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